OEM Metal Alloys Manufacturer & Custom Copper Alloy Engineers

Precision-engineered metallurgical solutions combining high conductivity, extreme mechanical strength, and superior wear resistance for critical global industries.

ABOUT KEPAI NEW MATERIAL

Sichuan Kepai New Materials Co., Ltd.

Established in May 2017, Sichuan Kepai New Materials Co., Ltd. is a high-tech private company specializing in R&D, production, and sales of high conductivity and high strength free cutting tellurium copper and other special copper alloys.

Our advanced manufacturing site occupies 29,000 square meters of factory floor space. Equipped with a complete production system and mature production technology, we maintain deep domain expertise in the precision smelting and extrusion of complex metallurgical alloys. This enables us to formulate new materials with independent intellectual property rights, meeting the critical quality parameters of high-end global manufacturing.

2017
Year Established
29K㎡
Factory Space
1000+
Global Clients
30+
Patent Certificates
Kepai New Materials Factory Yard
Facility 1 Facility 2

Global Alloys Commercial Landscape & Macro Solutions

An authoritative analysis of modern copper alloy development, market dynamics, and green supply chain compliance.

Supply Chain Resiliency

Modern electrical infrastructures and electric vehicle grids depend on highly conductive elements. Our OEM smelting process ensures raw material consistency and trace-element control to mitigate micro-cracking and electrical degradation in sub-zero or high-temperature environments.

Strict Regulatory Compliance

As standard leaded materials face increasing regulatory bans globally, Kepai leads the transition with eco-friendly alternatives like sulfur copper (C14700) and low-lead tellurium formulations. We guarantee RoHS, REACH, and IATF 16949 system alignment.

Thermal & Conductivity Frontier

Traditional pure copper achieves excellent electrical conductivity but lacks machinability. By introducing controlled tellurium, sulfur, or beryllium matrix structures, we produce materials that maintain up to 98% IACS conductivity while reducing tool wear by 80% during high-speed machining.

Advanced Materials Portfolio

Detailed chemical classification and specialized mechanical grades manufactured under strict quality standards.

C19160 high strength copper alloy
Nickel-Silicon

C19160 High Strength Copper Alloy

A premium nickel-silicon precipitation strengthened copper alloy. Heat-treated to deliver outstanding strength, softening resistance, and high electrical conductivity.

Technical Sheet
C26000 Brass
Brass (CuZn30)

C26000 Brass for Stamping & Forming

Engineered for maximum cold forming capability. Features structural ductility optimized for deep drawing, stamping, bending, and complex cold heading applications.

Technical Sheet
C51100 Phosphor Copper
Phosphor Bronze

High Conductivity C51100 Phosphor Copper

Also known as CuSn4, this high-performance elastic alloy utilizes tin and phosphorus to significantly enhance fatigue limits, wear properties, and corrosion resistance.

Technical Sheet
C54400 Copper Alloy
Phosphor Bronze

C54400 Premium Phosphor Bronze Alloy

Characterized by exceptional wear resistance, friction reduction, and structural spring properties. Excellent option for high-stress gears, bushings, and shafts.

Technical Sheet
C17300 Copper Alloy
Beryllium Copper

C17300 High-Precision Beryllium Copper

Formulated by adding trace lead to C17200, optimizing the material's cutting performance for micro-components without sacrificing high tensile strength.

Technical Sheet
C17200 Beryllium Copper Foil
Beryllium Copper

C17200 High Elastic Beryllium Copper Foil

Precipitation hardened foil offering extreme spring back properties. Extensively applied in high-reliability electronic connector spring clips and diaphragms.

Technical Sheet
C36000 Lead Brass
Free-Cutting Brass

C36000 Standard Lead Brass

Hailed as the global standard for free-cutting, offering 100% machinability index. Minimizes processing times and maximizes tooling lifespans.

Technical Sheet
C11000 Pure copper foil
Pure Copper

C11000 Pure Copper Foil

Provides maximum electrical and thermal conductivity (99.9% minimum purity). Critical for battery current collectors and RF shielding wraps.

Technical Sheet
C10100 Oxygen-free copper tube
Oxygen-Free Copper

C10100 Oxygen-Free Copper Tube

High-purity grade (99.99%) copper tubing containing negligible oxygen levels. Specially designed for high vacuum, cryogenic, and high-power vacuum tubes.

Technical Sheet
OFT Oxygen-Free Tellurium Copper
Tellurium Copper

OFT Oxygen-Free High Conductivity Tellurium Copper

A specialized material combining ultra-low oxygen content with added tellurium. Solves the engineering challenge of combining weldability with excellent cutting speed.

Technical Sheet
C11000 Pure copper
Pure Copper

C11000 High-Purity Pure Copper Bar

Standard grade electrolytic tough pitch copper. Ideal for bus bars, high-current switchgear, transformer terminals, and power distribution bars.

Technical Sheet
C17200 Beryllium Copper
Beryllium Copper

C17200 High Strength Beryllium Copper Alloy

Provides the highest mechanical strength and hardness of all available copper alloys. Ultimate tensile strength can exceed 200 ksi (1380 MPa).

Technical Sheet
C14500 Tellurium Copper
Tellurium Copper

High Performance C14500 Tellurium Copper

Maintains excellent electrical and thermal conductivity while retaining structural stability at elevated temperatures. Popular in industrial welding torches.

Technical Sheet
Tellurium Copper Applications
Tellurium Copper

TeCu Alloy Metallurgy Properties

Widely adopted across smart grid systems, automotive contacts, and laser cutting heads due to its optimized combination of wear and fast speed machining.

Technical Sheet
Oxygen free tellurium copper
Tellurium Copper

Kepai Patent-Grade Tellurium Copper

Addresses the historical design trade-off between conductivity and tool wear. Delivers excellent machinability and over 98% IACS conductivity.

Technical Sheet
Conductive Tellurium Copper
Conductive Materials

High Conductivity Tellurium Copper

Ideally manufactured for electrical pins, power connectors, switches, and high-frequency wave-guides where resistance to corrosion is necessary.

Technical Sheet
C17510 copper-nickel-beryllium alloy
Beryllium Copper

C17510 Copper-Nickel-Beryllium Alloy

Also known as CuNi2Be. Formulated with 0.2–0.6% Beryllium and 1.4-2.2% Nickel to maintain excellent thermal conductivity and mechanical stress limits.

Technical Sheet
Beryllium Copper C17300
Beryllium Copper

Competitive Beryllium Copper C17300

Designed for automated precision turning systems, providing consistent tensile strength and chip control for high-reliability electrical terminal pins.

Technical Sheet
Beryllium Copper
Beryllium Copper

OEM Grade Beryllium Copper Alloys

High-hardness copper alloy featuring superior corrosion resistance, low wear rates, and long-term fatigue life under cyclic loads.

Technical Sheet
Beryllium Copper Alloy
Beryllium Copper

Beryllium Copper (Beryllium Bronze)

Widely termed the "King of Non-Ferrous Metals" due to its ability to be age-hardened to levels comparable to high-strength tool steel.

Technical Sheet
Lead Copper Bronze
Lead Bronze

High Performance Lead Copper Bronze

Formulated with integrated lead pockets within the copper matrix to serve as built-in lubrication, minimizing wear under heavy load profiles.

Technical Sheet
Wear Resistance Lead Bronze
Lead Bronze

High Wear Resistance Lead Bronze

Features structural hardness of 80-120 HB and tensile strength above 300 MPa, meeting heavy-duty bushing requirements in mining machinery.

Technical Sheet
C17500 Beryllium Cobalt Copper
Beryllium Cobalt Copper

C17500 Beryllium Cobalt Copper Alloy

Utilizes cobalt as a grain refiner. Delivers balanced properties: high thermal dissipation, conductivity, and mechanical fatigue endurance.

Technical Sheet
Sulfur Copper Alloy
Sulfur Copper

Free-Cutting Copper Alloy Sulfur Copper

C14700 grade alloy containing sulfur. Designed to achieve high speed chip breakage during CNC turning while maintaining 95% IACS electrical conductivity.

Technical Sheet
C14700 Sulfur Copper
Sulfur Copper

C14700 Sulfur Copper for Efficient Production

Designed for sustainable manufacturing. Provides clean machining with minimal tool wear, reducing setup costs in automotive switch manufacturing.

Technical Sheet

Cross-Industry Engineering Applications

Our custom-engineered alloys play key roles across complex operating systems and high-reliability environments globally.

Medical Equipment application

Medical Equipment

Applying the inherent antimicrobial properties of copper, our alloys are used in high-contact clinical environments and medical imaging components.

New energy vehicle application

New Energy Vehicles

Providing high thermal dissipation and electrical flow rates for EV battery terminals, charging connectors, and stator windings.

Aerospace Application

Aerospace Engineering

Delivering high fatigue life and spark-resistant performance for aerospace telemetry connectors, bearings, and landing gear sleeves.

Ocean Engineering

Ocean Engineering

Using copper-nickel properties to resist seawater corrosion, salt spray degradation, and marine bio-fouling on vessels and offshore rigs.

Plasma cutting electrodes

Plasma Cutting Electrodes

Designed to withstand high arc temperatures and reduce nozzle wear in plasma cutting electrodes and electrode holders.

Photovoltaic energy storage

Photovoltaic Energy Storage

Supporting clean energy transmission with reliable connectors designed for high direct current (DC) loads in solar inverters.

R&D Capabilities & Quality Standards

Supported by independent research teams, modern metallurgy labs, and strict quality assurance systems.

R&D Team

Independent R&D Team

Our dedicated R&D division focuses on optimizing molecular distribution during the smelting phase. By developing patent-protected trace element compositions, we have created high-conductivity oxygen-free tellurium copper that outperforms standard ASTM alloys.

Production system

Advanced Production System

Our extrusion and finishing lines feature high-tonnage extrusion presses, automated cold drawing machinery, and non-destructive ultrasonic testing. This enables us to maintain tight tolerances and internal structural integrity across all bar and wire batches.

Quality certs

International Quality Certifications

We maintain strict process controls certified under key international management standards:

  • ISO 9001:2015 — Quality Management Systems
  • ISO 14001:2015 — Environmental Management Systems
  • OHSAS 18001 / ISO 45001:2018 — Occupational Health & Safety Systems
ISO 9001 Certified
ISO 14001 Certified
RoHS Compliant

Global Delivery & High-Performance Support

Kepai exports high-performance special alloys to major global manufacturing markets in North America, Europe, and the Asia-Pacific region. Our technical sales engineers provide support from design to prototype evaluation.

In-House Chemical Verification

Every shipment includes certified material test reports (MTR) detailing chemical analysis and mechanical limits verified by spectrometer testing.

Custom Profile Extrusions

In addition to standard plates and rods, we design custom profile extrusions to reduce machining time and material scrap for our customers.

Global Market Distribution Map

Technology & Sustainability Roadmap

How Sichuan Kepai is adapting to emerging environmental standards, manufacturing methods, and green smelting protocols.

Phase 1: Present

Lead-Free & Eco-friendly Alloys

Developing high-conductivity sulfur copper (C14700) and tellurium formulations to help industrial clients phase out leaded brasses ahead of regional restrictions.

Phase 2: 2026-2028

Additive Feedstocks

Refining spherical alloy powders designed for metal 3D printing, enabling rapid additive manufacturing of high-conductivity heat sinks.

Phase 3: 2029+

Sub-Micron Grain Refinement

Investigating sub-micron crystal structures to increase mechanical fatigue limits while maintaining high electrical conductivity.

Expert Q&A: High-Performance Copper Alloys

Get answers to common technical queries on metallurgical engineering, material performance, and specialized applications.

How does tellurium copper (C14500) improve machining efficiency compared to pure copper?

Pure copper (such as C11000) is highly ductile and gummy during machining, which causes tool wear and continuous stringy chips that can tangle around equipment. By adding 0.4% to 0.7% tellurium, C14500 creates microscopic telluride inclusions in the copper matrix. These inclusions act as chip breakers, allowing the material to achieve an 85% machinability rating (compared to only 20% for pure copper) while retaining over 93% IACS electrical conductivity.

When should a design engineer select C17200 over C17500/C17510 Beryllium Copper?

C17200 contains higher beryllium levels (1.8% - 2.0%) and achieves the highest mechanical strength and hardness (up to 40 HRC / 1380 MPa tensile strength) among copper alloys after heat treatment. It is ideal for heavy-duty springs, bearings, and non-sparking safety tools. C17500 and C17510 contain lower beryllium levels (0.2% - 0.6%) and utilize cobalt or nickel additions. They deliver lower mechanical strength but higher electrical conductivity (up to 60% IACS), making them suited for welding electrodes, thermal runners, and high-current electrical relays.

What makes C14700 Sulfur Copper an effective alternative to other free-cutting alloys?

C14700 uses sulfur (typically 0.2% - 0.5%) as a free-machining agent. It provides a machinability index of 85% and maintains 95% IACS electrical conductivity. Because sulfur is non-toxic and more abundant than tellurium, C14700 is a cost-effective choice for high-volume electrical components, CNC-turned terminals, and connector pins that do not require the higher thermal limits of tellurium copper.

How does Lead Bronze provide wear resistance under heavy operating loads?

Lead bronze contains micro-dispersions of lead within the copper-tin matrix. Because lead is insoluble in copper, it settles at the grain boundaries. Under high-friction loads or temporary lubrication loss, the lead melts slightly and spreads across the bearing surface to form a self-lubricating film. This protects shafts from seizing and prevents galling under high-load, low-speed conditions.

Submit Technical Design Requirements

Get in touch with our metallurgical engineers to discuss alloy compositions, custom extrusions, test certifications, or pricing quotes.

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