Custom Electrical Conductors Factory & Companies

Precision Engineering, Premium Copper Alloys, and Tailored Conductive Solutions for Global Sourcing Partners

Featured Conductive Alloys & Solutions

High-performance custom alloys engineered to optimize electrical conductivity, mechanical strength, and structural integrity across demanding global applications.

C14500 Tellurium Copper Alloy

Wholesale High Performance C14500 Tellurium Copper Alloy

Offers superior electrical/thermal conductivity combined with excellent high-speed machining performance.

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Beryllium Copper Alloy

OEM High Performance Beryllium Copper Alloy

Unmatched strength-to-conductivity profile. Ideal for heavy stress electrical contacts and mechanical springs.

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C17300 Copper Alloy

Wholesale C17300 Copper Alloy Suppliers

High-strength leaded beryllium copper offering premium machinability for complex micro-precision turnings.

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Sulfur Copper Alloy

Custom Free-Cutting Sulfur Copper Suppliers

Engineered for extreme ease of machining with steady conductivity, preventing high scrap rates.

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C11000 Pure Copper

Custom C11000 Pure Copper Manufacturer

Highly refined electrolytic copper yielding minimum 100% IACS rating, essential for transformers and busbars.

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Tellurium Copper Applications

Wholesale Tellurium Copper Properties

In-depth technical breakdown and customized application layouts of C14500 elements.

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High Purity Oxygen-Free Copper

Custom High Purity Oxygen-Free Copper

Refined oxygen-free copper featuring ultra-low hydrogen embrittlement susceptibility for high vacuum systems.

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C17510 Copper-Nickel-Beryllium Alloy

Custom C17510 Copper-Nickel-Beryllium Alloy

Offers reliable yield strength and thermal endurance for high-stress electrical contacts.

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Sichuan Kepai New Materials Co., Ltd.

Focusing on high conductivity, high strength, and free-cutting tellurium copper and specialized copper alloys since May 2017.

Sichuan Kepai New Materials Co., Ltd. is a high-tech enterprise dedicated to the R&D, manufacturing, and distribution of premium grade conductive alloys. Our core expertise lies in custom electrical conductors designed to meet strict structural and conductivity guidelines for industry sectors globally.

By developing new alloys, such as our proprietary oxygen-free highly conductive tellurium copper, we help engineers and procurement directors overcome performance limits in electric vehicles, automated systems, medical gear, and heavy aerospace components.

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Kepai New Materials Factory
2017
Year Established
29,000 m²
Factory Floor Space
1,000+
Clients Served
30+
Patent Certificates

Global Procurement Needs & Macro-Industry Solutions

Addressing the strategic supply chain requirements, volatile metal markets, and precision demands of engineering projects globally.

Supply Chain Stability

Global OEMs require stable procurement pipelines for specialty non-ferrous alloys.四川国派 (Kepai) mitigates lead time risk by maintaining robust inventory configurations of refined cathode raw materials and automated casting units.

Strict Technical Compliance

From medical connectors requiring absolute zero magnetic interference to high-voltage EV busbars carrying continuous thermal load, our processing complies with detailed parameters (ASTM, EN, JIS standards).

Custom Alloy Development

Where conventional options fail, our metallurgical laboratories formulate trace element profiles to increase material hardness without impacting electrical performance, optimizing total system cost.

Technical Insight: Sourcing electrical conductors is no longer just about buying generic copper wire. Today's applications require optimized electrical conductivity (IACS%), tensile strength (MPa), machinability indexes, and resistance to environmental stress crack corrosion. Matching these parameters to your operational environment is key to a reliable procurement strategy.

Technical Roadmap: Alloy Specifications

An analysis of chemical structures, conductivity performance, and metallurgical properties of primary electrical conductor materials.

Alloy Type UNS Grade Electrical Conductivity (% IACS) Tensile Strength (MPa) Machinability Index (Brass = 100) Primary Industrial Use Case
Tellurium Copper C14500 ≥ 93% 250 - 380 85 Plasma cutting nozzles, EV power terminals, smart switchgears
Beryllium Copper C17200 22% - 30% 1100 - 1380 20 Aerospace instrumentation, heavy wear bushings, spring connectors
Beryllium Cobalt Copper C17510 ≥ 45% 680 - 960 30 Projection welding dies, resistance welding electrodes, sensor pins
Sulfur Copper C14700 ≥ 95% 240 - 360 85 Screw machine parts, electrical relays, high-conductivity assemblies
Pure Copper (ETP) C11000 ≥ 100% 220 - 320 20 Electrical distribution busbars, grounding systems, custom foils
Brass (CuZn30) C26000 ≥ 28% 300 - 450 30 Deep drawing parts, stamping terminals, mechanical fasteners

Modern electrical systems demand distinct balances between electrical conductivity and mechanical properties. While C11000 Pure Copper offers high performance in raw electron flow, its low machinability index (20) makes high-volume precision turning slow and costly. This is where C14500 Tellurium Copper excels, maintaining ≥ 93% IACS while boosting machinability to 85. This ensures faster run cycles and reduced tool wear during complex milling and Swiss-turn operations.

For projects requiring extreme load capability without deformation, precipitation-hardening alloys like C17200 Beryllium Copper provide tensile strengths exceeding 1100 MPa. Understanding these differences allows procurement teams to choose the most suitable alloy, preventing field failures and reducing costs.

Application Fields

Our customized electrical conductor alloys operate under critical conditions across key global industry sectors.

Medical equipment

Medical Equipment

Copper's high conductivity and non-magnetic options make it ideal for MRI systems, diagnostic electronics, and antibacterial touch surfaces in medical facilities.

New energy vehicle

New Energy Vehicles

Critical EV systems depend on tellurium copper terminals, busbars, and rapid charging infrastructure to handle high currents with minimal thermal buildup.

Aerospace Applications

Aerospace Applications

High reliability connectors, power generators, and data transmission systems rely on lightweight, high-strength beryllium copper configurations.

Ocean Engineering

Ocean Engineering

Excellent resistance to seawater corrosion and marine fouling makes our copper alloys suitable for offshore structures, sensors, and power lines.

Industrial Welding & Cutting

Plasma Cutting & Welding

Tellurium copper is widely used for manufacturing plasma nozzles and welding electrodes due to its high thermal dissipation and resistance to wear.

Photovoltaic Energy Storage

PV & Energy Storage

Large solar grids and power storage units rely on high-purity copper connectors to reduce electrical resistance and optimize system efficiency.

R&D Strength & Manufacturing Capability

How our independent research labs and advanced testing facilities ensure the quality of every production run.

Our R&D facility brings together experienced metallurgical engineers focused on high-performance alloys. Through collaborations with universities and continuous testing, we refine production steps like induction melting, precise cold drawing, and heat treatments.

Proprietary Technology:四川国派 (Kepai) has developed a high-conductivity oxygen-free tellurium copper. Compared to standard tellurium copper, this material has lower residual oxygen levels, preventing hydrogen embrittlement during brazing or welding operations.

We actively contribute to the development of national and international industrial standards for specialized copper alloys, reflecting our commitment to technical progress and material reliability.

Independent Development System

From raw material melting to finished extruded shapes, our complete production loop allows us to control the entire manufacturing process.

International Certification Standards

We operate under ISO9001:2015, ISO14001:2015, and OHSAS 45001:2018 (ISO 45001) management frameworks to ensure consistent quality and environmental compliance.

Environmentally Conscious Production

We select and process eco-friendly, low-lead, and lead-free copper alternatives to comply with international RoHS and REACH requirements.

International Quality Standards

Rigorous testing, system compliance, and certified production facilities ensure that our alloys meet high industrial standards.

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Global Market Distribution

Our products are distributed across domestic and international markets, serving high-precision manufacturing hubs globally.

Through partners in Europe, North America, and East Asia, we provide supply-chain support, material certifications, and custom extrusion shapes directly to international clients.

Global Supply Footprint Map

Frequently Asked Questions

Detailed technical insights and sourcing advice for engineering and procurement professionals.

Why choose C14500 Tellurium Copper over C11000 Pure Copper for machined electrical components?
While C11000 Pure Copper features high conductivity (100% IACS), it is soft and gummy, which makes it challenging to cut. This often leads to tool wear and burrs. C14500 Tellurium Copper solves this by adding trace tellurium, increasing its machinability index to 85 while keeping conductivity at ≥ 93% IACS. This combination allows for higher production speeds and longer tool life during machining.
How does Sichuan Kepai address hydrogen embrittlement in copper alloys?
Hydrogen embrittlement occurs in copper alloys containing oxygen when they are heated in reducing atmospheres. We address this by using vacuum induction melting processes to manufacture oxygen-free grades. This keeps oxygen content below 10 ppm, which helps prevent voids and cracking during high-temperature brazing and welding.
What makes Beryllium Copper alloys suitable for heavy-duty spring contacts?
Beryllium copper alloys, such as C17200 and C17300, undergo precipitation hardening. This heat-treatment process significantly increases their yield strength, mechanical fatigue limits, and hardness. They retain these spring qualities and their shape under cyclical stresses, making them useful for demanding connector and switch designs.
How do you verify compliance with RoHS and REACH regulations?
All material batches undergo ICP (Inductively Coupled Plasma) chemical analysis in our testing laboratory to verify composition. We provide comprehensive mill test reports (MTRs) and third-party certifications (such as SGS) to confirm that lead, cadmium, and other regulated substances are well within international compliance levels.
What custom shapes and dimensions can you supply?
Our factory handles custom manufacturing, supplying copper and copper alloys in various formats. We offer hot extruded and cold drawn rods (round, hexagonal, square), plates, sheets, thin foils, wire, and seamless tubes. We can also customize tolerances and tempers based on your drawings.

More Specialized Copper & Brass Products

Explore our complete range of specialized non-ferrous products designed for precision stamping, forming, and electrical conductivity.

C54400 Copper Alloy

High-Quality C54400 Copper Alloy

Phosphor bronze alloy offering high strength, wear resistance, and good elasticity for spring applications.

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Excellent Beryllium Copper

Premium Beryllium Copper Exporter

High-grade copper alloy material with excellent wear, fatigue, and corrosion resistance for tough operating conditions.

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Oxygen Free Copper

OEM Oxygen Free Copper Suppliers

High-purity copper designed for electrical components requiring clean transmission and vacuum-level integrity.

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C26000 Brass

Wholesale C26000 Brass (CuZn30)

Optimized cold-forming properties suitable for deep drawing, stamping, and complex component forming.

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C14500 Tellurium Copper

Best C14500 Tellurium Copper Material

Premium grade tellurium copper alloy designed for stable electrical conductivity and clean machining.

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OFT Oxygen Free Tellurium Copper

High-Quality OFT Oxygen Free Tellurium Copper

Combines high electrical conductivity with free-machining characteristics and low oxygen content.

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C14700 Sulfur Copper

High-Quality C14700 Sulfur Copper

Sulfur-bearing copper designed to improve manufacturing efficiency through easy machining.

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Kepai Oxygen Free Tellurium Copper

Custom Oxygen Free High Conductivity Tellurium Copper

Designed for applications that require low hydrogen embrittlement susceptibility along with high conductivity.

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Connect With Our Metallurgical Engineers

Request a quote, ask for technical datasheets, or discuss custom alloy developments for your projects.

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