Custom Conductive Materials Suppliers & Factories

High-Performance Tellurium Copper, Beryllium Copper & Specialty Alloys engineered for zero-loss connectivity.

Sichuan Kepai New Materials Co., Ltd.

Global leader in the R&D and precision metallurgy of high-conductivity special copper alloys.

Precision-Engineered Alloys for Advanced Engineering

Established in May 2017, Sichuan Kepai New Materials Co., Ltd. is a high-tech private enterprise specializing in the research, development, production, and distribution of high-conductivity, high-strength free-cutting tellurium copper and other specialized copper-based alloys.

Operating from a modern 29,000 square meter state-of-the-art facility, Kepai supports over 1,000 global manufacturers with high-precision materials. Our engineering staff hold more than 30 patent certificates, validating our role as pioneers in high-conductivity alloy solutions.

2017
Established
29K m²
Factory Area
1000+
Customers Served
30+
Patent Certificates
Sichuan Kepai New Materials Factory
Patent Award 1 Patent Award 2 Patent Award 3

Special Copper Alloys Chemical & Physical Performance

A comparative structural analysis of industrial alloys designed for mechanical machinability and peak conductivity.

Alloy Grade Composition Key Elements Conductivity (% IACS) Tensile Strength (MPa) Machinability Rating Primary Industrial Use Case
C14500 (Tellurium Copper) Cu: 99.5%, Te: 0.4-0.7%, P: 0.008% ≥ 93% 250 – 380 85% EV Charging Pins, Plasma Nozzles, Switchgear
OFT (Oxygen-Free Tellurium) Cu > 99.95%, Te: 0.4-0.7%, O < 5ppm ≥ 98% 240 – 360 80% Laser Electrodes, Semiconductors, Vacuum Components
C17200 (Beryllium Copper) Cu: Bal, Be: 1.8-2.0%, Co+Ni: 0.2% 22 – 28% 1100 – 1380 20% Heavy-Duty Springs, Downhole Tools, Aerospace Connectors
C17500 (Beryllium Cobalt) Cu: Bal, Be: 0.4-0.7%, Co: 2.4-2.7% 45 – 60% 680 – 960 50% Resistance Welding Electrodes, Switch Gears
C14700 (Sulfur Copper) Cu: 99.6%, S: 0.2-0.5%, P: 0.003% ≥ 90% 220 – 320 85% Electrical Connectors, High-Speed Turned Screw Parts
C36000 (Lead Brass) Cu: 61.5%, Zn: 35.4%, Pb: 3.0% 26% 340 – 480 100% Lock Gears, Plugs, Fluid Connectors, Precision Valves
1

Tellurium Copper Alloys (C14500 & OFT)

By blending trace quantities of tellurium (0.4-0.7%) with copper, Kepai successfully bypasses the structural toughness limit of pure copper. The copper matrix maintains an electrical conductivity exceeding 93% IACS while providing short, brittle chips during CNC machining, increasing fabrication speeds and tool lifespans.

2

Beryllium Copper Alloys (C17200, C17300, C17500, C17510)

Referred to as the "king of non-ferrous metals," beryllium bronze utilizes precipitation hardening to reach tensile strengths up to 1380 MPa. It is characterized by high fatigue life, high electrical properties, and non-magnetic operation, which makes it ideal for safety switches, subsea components, and critical aerospace spring clips.

3

Sulfur Copper & Lead Bronze Alloys

Sulfur copper (C14700) provides an optimal compromise between high electrical conductivity (90% IACS) and fast machinability, while bypassing the environmental lead limits. Similarly, our specialty Lead Bronze alloys utilize controlled microscopic lead distribution to function as high-wear structural bearings under severe boundary friction.

Engineering Applications Across Global Industries

Providing high-conductivity raw materials and custom-machined billets for complex system assemblies.

New Energy Vehicle Charging Connectors

New Energy Vehicles (EV)

High-voltage battery packs, fast charging gun terminals, and drive-motor connection rings rely on Tellurium copper C14500. This material prevents heat buildup during high-amp charging phases (350kW+ superchargers), minimizing energy loss.

Aerospace Instrumentation & Generators

Aerospace & Avionics

Our beryllium copper foils and wires are used in military-grade connectors and precision control relays. High wear resistance combined with elasticity under extreme thermal gradients ensures reliable telemetry and generator performance.

Ocean Engineering Anti-Fouling Alloys

Marine & Ocean Engineering

Copper alloys provide natural protection against biofouling and resist saltwater corrosion. Our lead bronze and copper-nickel alloys are used in offshore drilling components, subsea valves, and marine piping systems.

Medical Electronics Shielding and Instrumentation

Medical Equipment

High-purity oxygen-free copper and antimicrobic copper alloys are used in clinical environments, high-field MRI scanners, RF shielding enclosures, and surgical instrument housings, using copper's natural physical properties.

Plasma Cutting Electrode Holder and Nozzles

Plasma Cutting Technology

High-power plasma cutting electrodes and nozzle holders undergo severe thermal stress. Using Kepai high-purity tellurium copper alloys maintains consistent geometry under arc temperatures exceeding 10,000°C.

Photovoltaic Solar Energy Storage Components

Photovoltaics & Power Systems

Solar inverter busbars, utility-scale power transmission components, and heavy-duty switchgears utilize oxygen-free high conductivity (OFHC) tellurium copper to optimize power yields and prevent heat generation.

Supply Chain Resilience & Production Efficiency

How Sichuan Kepai leverages raw material positioning and lean production to stabilize international manufacturing pipelines.

Western China Resource Synergy & Integrated Refining

Operating out of Sichuan Province, Kepai leverages local refined copper raw material reserves and energy infrastructure. Our proximity to high-purity cathode copper deposits reduces volatile long-distance transportation costs and insulates downstream clients from supply disruptions.

Our 29,000 square meter refining center features automated horizontal continuous casting machines, high-precision extrusion presses, and intermediate drawing benches. This vertical integration allows us to process scrap copper internally, monitor trace element distributions with precision, and control metallurgical structure variations across production runs.

Strategic Global Logistics Network

Kepai operates dedicated logistics corridors servicing major maritime shipping gateways. We provide continuous customs clearance management, neutral packaging, and direct delivery options to destinations across Europe, North America, and Southeast Asia. Our dynamic inventory management structures safety stocks to mitigate maritime shipping variations, ensuring scheduled delivery cycles for foreign buyers.

Global Supply Chain and Market Distribution Map

Metallurgical Innovation Roadmap (2025–2035)

Developing green, lead-free, and high-performance alloys to support next-generation power electronics.

Eco-Friendly Lead-Free Alloys

Global environmental regulations continue to tighten restrictions on heavy metal usage. Our materials laboratory is researching bismuth-copper and tellurium-sulfur ternary alloys to replace leaded brasses. This seeks to match classic free-cutting speed performance without compromising environmental compliance.

High-Capacity Electric Vehicle Infrastructure

Megawatt-level electric vehicle charging requires copper terminals capable of managing continuous high-temperature currents without thermal deterioration. We are refining trace element additions to increase the softening temperatures of C14500 beyond 400°C while maintaining electrical conductivity ≥ 95% IACS.

Ultra-High Purity Vacuum Metallurgy

Advanced semiconductor lithography and outer-space instrumentation require oxygen-free tellurium copper containing under 2ppm oxygen. Kepai is updating its vacuum induction melting setups to supply clean, inclusion-free billets that mitigate the risk of high-temperature hydrogen embrittlement.

Quality Assurance & Compliance Protocols

Precision laboratory analysis and compliance testing to meet international industrial standards.

International Accreditations

Our production facilities maintain active certifications for quality, environmental, and occupational safety management, including:

  • ISO 9001:2015 (Quality Management)
  • ISO 14001:2015 (Environmental Management)
  • ISO 45001:2018 (Occupational Health & Safety)

Advanced Lab Diagnostics

Every manufacturing run undergoes chemical and physical testing. Quality metrics are recorded in Mill Test Reports (MTR) using:

  • ICP-OES Optical Emission Spectrometers
  • Eddy Current Conductivity Testers
  • Metallographic Microscopes for Grain Size

Global Compliance

We work to ensure all outgoing products comply with current international chemical restrictions, including:

  • RoHS Directive Compliance
  • REACH Hazardous Substances
  • Conflict-Free Minerals Sourcing Policy

Technical FAQ: High-Performance Copper Alloys

Metallurgical details and engineering guidance for special copper material selection.

? Why is Tellurium Copper C14500 preferred over pure copper (C11000) for CNC-machined components?
Pure copper (C11000) is highly ductile, which leads to long, continuous stringy chips that stick to cutting tools. This behavior increases heat buildup, causes tool wear, and compromises dimensional surface finishes during high-speed machining. Tellurium Copper C14500 introduces microscopic copper telluride (Cu2Te) inclusions. These particles act as natural chip-breakers, reducing tool friction and raising the machinability index to 85% (compared to 20% for pure copper) while maintaining over 93% IACS electrical conductivity.
? What causes hydrogen embrittlement in copper alloys, and how does OFT avoid this failure?
When standard copper containing cuprous oxide (Cu2O) is exposed to hydrogen at elevated temperatures (above 400°C), hydrogen diffuses into the metal matrix and reacts with the oxygen to form high-pressure water vapor (steam) bubbles. These bubbles create internal micro-cracks along grain boundaries. Our Oxygen-Free Tellurium (OFT) copper utilizes vacuum melting to lower oxygen concentrations below 5ppm. This prevents chemical reactions with hydrogen and protects the alloy's structural integrity in vacuum furnace chambers and laser applications.
? What thermal treatments are required to maximize the tensile strength of Beryllium Copper C17200?
Beryllium Copper C17200 undergoes precipitation (age) hardening to achieve its final strength. The material is first solution-annealed at 760°C to 800°C and rapidly water-quenched to trap beryllium atoms in a supersaturated solid solution. In this state, it is ductile and easy to form. It is then aged at 315°C to 345°C for 2 to 3 hours, causing sub-microscopic beryllium-rich particles to precipitate out. These particles pin dislocation movements, raising the material's tensile strength above 1300 MPa.
? How does Sulfur Copper C14700 compare to Tellurium Copper C14500 regarding corrosion and electrical conductivity?
Sulfur Copper (C14700) and Tellurium Copper (C14500) exhibit similar mechanical performance, machinability ratings (85%), and high electrical conductivity (90% vs 93% IACS). Tellurium copper provides slightly better thermal stability and hot-workability. In contrast, sulfur copper is often selected for high-volume electrical terminals due to the localized availability and cost efficiency of sulfur additives over tellurium.
? What quality certifications are provided with shipments of Sichuan Kepai special copper alloys?
All shipments are issued with a comprehensive Mill Test Report (MTR) detailing chemical analysis (via ICP-OES), mechanical testing (tensile strength, yield strength, elongation), electrical conductivity (% IACS), hardness measurements (HB/HV), and dimensional tolerances. We also provide third-party SGS certificates confirming RoHS and REACH compliance upon request.

Need Custom Conductive Alloys or Machined Billets?

Get in touch with Sichuan Kepai's engineering team for material specifications, custom chemical blending, and bulk pricing.

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